The GeoSpray® 61 system is a high-performance fiber reinforced mortar specifically designed for corrosion prevention and structural enhancement of pipes in drinking water applications. This high strength, ultra-low porosity material is made from natural mineral polymers and recycled industrial waste streams. The GeoSpray 61 system is designed for use through multiple application techniques including pouring, placing, trowelling, spraying, or centrifugal casting.
GeoSpray 61 geopolymer mortar provides a cost-effective, environmentally friendly solution for rehabilitating degrading infrastructure.
Benefits and characteristics:
• Provides physical properties associated with cement mortars, but with the
chemistry similar to that of an engineered stone
• Prevents cold joints between layers from its unique chemical nature
• Can be applied monolithically to any shape pipe, including right angles and curves
• Safe and sustainable
At Milliken Infrastructure Solutions, we back our product claims with science and testing data, which support their high performance and proven results. Additional safety and technical data is available by selecting from the sheets provided below.
We know saving time and reducing costs is critical to asset owners and contractors, and that proper installation is an integral element of product performance. Milliken Infrastructure Solutions works to improve the efficiency and quality of installations, extend the life of infrastructure, and lower the cost of ownership. For additional installation information, please contact us.
What are GeoPolymers?
Geopolymer is a term originally coined by French researcher Joseph Davidovits to describe a class of cement formed from aluminosilicates. While traditional Portland cement relies on the hydration of calcium silicates, geopolymers form by the condensation of aluminosilicates. The kinetics and thermodynamics of geopolymer networks are driven by covalent bond formation between tetravalent silicon and trivalent aluminum. The molar ratio of these key components along with sodium, potassium, and calcium have been shown to affect set-time, compressive strength, bond strength, shrinkage, and other desired properties.
In various parts of the world, this type of material is also industrially known as alkaliactivated cement or inorganic polymer concrete. Geopolymers are known to provide comparable or better performance to traditional cementitious binders but with the added advantages of significantly reduced greenhouse emissions, increased fire and chemical resistance, and reduced water utilization.
Are geopolymers a type of plastic?
No. When you see the term geopolymer for the first time, many people immediately assume the material will be a plastic like HDPE or polyester. While it is true plastics are polymers, not all polymers are plastics. So, instead of thinking of the materials you find in plastic bottles or food storage containers you should picture a material that behaves like cement.
If a geopolymer behaves like cement, is it actually a cement?
GeoSpray GeoPolymer Mortar has the look and feel of most standard cements. The geopolymer powder containing pozzolans is mixed directly with water to form a mortar just like standard cement materials. GeoSpray™ has been specially formulated for centrifugal casting of large diameter pipes, but processability and workability are similar to what you might expect from a cement mortar. You can think of GeoSpray™ as an advanced cement. Compressive, tensile and flexural properties of GeoSpray™ have been engineered to meet or exceed those you would expect from a cement formulation.
What are the advantages of a geopolymer over typical cement?
The major advantage of a geopolymer over typical cement mortars is that a geopolymer has the chemistry of an engineered stone. The aluminosilicate network that forms the chemical structure of GeoSpray is similar to the chemical structure found in natural stone, such as zeolites or quartz.
This stone-like chemistry is different than the hydration chemistry that is present in standard Portland and calcium aluminate cements, and creates a distinct advantage in chemical resistance. Additionally, unlike standard cement mortar, GeoSpray continues to react with itself for decades, building additional strength and enhancing its service life expectancy.